Efficient machine scheduling with the innovative APS software solution “axxalon plan”

Table of contents

We answer the question “What is an MES?” and provide a general overview of manufacturing execution systems.
We would like to provide you with more information about our axxalon flow solution at the appropriate point.

Manufacturing Execution Systems (MES) are digital platforms that play a central role in the manufacturing industry.
They serve as an operational control center that monitors, controls and documents the entire production process from raw material processing to the finished product.
The main goal of an MES is to maximize the efficiency and productivity of manufacturing processes by creating a seamless connection between the enterprise level (ERP systems) and the production level (store floor).
An MES collects and analyzes data in real time, enabling an immediate response to production deviations and thus ensuring continuous optimization of manufacturing processes.
It provides a transparent view of all production activities and enables decision makers to make informed decisions based on accurate data.
By integrating technologies such as the Internet of Things (IoT), Artificial Intelligence (AI) and advanced data analytics, MES are able to manage complex production environments and increase the efficiency, quality and flexibility of production.
The importance of MES in the modern manufacturing industry cannot be overstated.
In a world where the demands on product quality, production speed and adaptability to customer requirements are constantly increasing, MES offer the necessary technological support to meet these challenges.
They are a decisive factor for companies that want to optimize their production processes, increase their competitiveness and prepare for the future of the smart factory.
Axxalon Flow, as an example of an advanced MES, embodies this development and represents a comprehensive solution that supports companies in achieving their production goals and strengthening their market position.

Experience has shown that it does not make sense to implement a new project directly on a large scale, but rather to deliberately define a pilot area for the introduction / digital transformation. This can be a department, a team, a product segment or a line as an exemplary pilot area. This will be used to test on a small scale all measures & new systems, learn what is still missing. A pilot area can also be used to test the vision and application that is right for the company. Along the way, you will discover and eliminate many stumbling blocks that were not apparent before, even with careful project planning in the field. Furthermore, the pilot area will also serve as an internal training area for employees prior to a future rollout.

MES enable seamless monitoring and control of all aspects of production.
They record data in real time, enabling an immediate response to production deviations and optimization of manufacturing processes.

A key feature of MES is the efficient management and analysis of large volumes of data.
By collecting and analyzing production data, companies can make informed decisions and continuously improve their processes.

MES are designed to communicate seamlessly with other company systems such as ERP and APS.
This integration enables a smooth flow of information and efficient control of the entire value chain.
We offer axxalon flow as an MES and the direct integration of our advanced APS axxalon plan.

Manufacturing Execution Systems (MES) are the backbone of modern production operations, offering a wide range of functions to increase the efficiency, quality and flexibility of manufacturing processes.
These systems are designed to meet the complex requirements of the modern manufacturing industry and offer companies decisive advantages:

Function: MES enable precise planning, control and monitoring of all production orders.
They ensure that the right resources are in the right place at the right time and that production targets are achieved efficiently. Benefit: By optimizing order management, companies can shorten their delivery times, increase customer satisfaction and make maximum use of their production capacities.

Function: This function includes the management and monitoring of all operating resources, including machines, tools and materials.
MES ensure that equipment is used optimally and that maintenance work is carried out on time. Benefit: Companies benefit from increased plant availability, reduced downtimes and a longer service life for operating resources, which leads to a reduction in operating costs.
In addition, events such as machine breakdowns or changes in machine availability can be included in the automatic planning of an APS.

Function: MES support personnel management by taking into account the availability and qualifications of personnel, thus enabling efficient shift planning and resource allocation. Benefit: By optimizing the use of personnel, companies can increase their productivity, ensure required capacities, increase employee satisfaction and control personnel costs at the same time.

Function: The quality management function of an MES monitors product quality in real time, detects deviations from the quality standard, enables immediate corrective measures and presents quality checks and their documentation. Benefit: Companies can continuously ensure the quality of their products, reduce rejects and rework and thus strengthen their brand reputation and increase customer satisfaction.

Function: MES digitize and manage all production-relevant documents, such as work instructions, drawings and quality protocols, and ensure that they are digitally available anytime and anywhere. Benefit: By digitizing document management, companies can increase their process efficiency, reduce errors caused by manual data entry and ensure compliance requirements are met.

Function: MES collect a wealth of production data and provide powerful analytical tools to process this data and gain meaningful insights into production performance. Benefit: Companies can make informed decisions based on precise data, continuously improve their production processes and strengthen their competitiveness.

Overall, MES such as Axxalon Flow offer a comprehensive solution to meet the challenges of the modern manufacturing industry.
They enable companies to optimize their production processes, use their resources efficiently and achieve their strategic goals.

MES use a variety of data sources, including machine data, order data, personnel and process data.
This data is recorded in real time and used for production control.
With our IIoT Machine Connector module, you can easily link physical devices and machines directly to the MES.

The data collected in MES is analyzed and used to optimize production processes.
Axxalon Flow uses advanced algorithms to gain valuable insights from this data and increase production efficiency.

Axxalon Flow uses a wide range of data sources to provide a comprehensive view of the production process.
This enables precise planning and control of production.

n the modern manufacturing environment, the interaction of Manufacturing Execution Systems (MES), Enterprise Resource Planning (ERP) and Advanced Planning and Scheduling (APS) is crucial for achieving an efficient, responsive and integrated production environment. MES (Manufacturing Execution System) is located directly at the production level and provides a detailed view of the manufacturing process in real time.
It controls and monitors production and ensures efficient execution of production orders. axxalon flow is an MES (Manufacturing Execution System)ERP (Enterprise Resource Planning) operates at a higher level and is primarily responsible for planning and managing company resources.
It includes functions such as financial management, human resources, sales and procurement.
Our MES can be easily linked to any ERP via an API connection. APS (Advanced Planning and Scheduling) focuses on the optimization of production planning and scheduling.
It takes into account various factors such as machine capacities, material availability and delivery dates to create an efficient and feasible production plan. axxalon plan is an APS (Advanced Planning and Scheduling) The interaction of these systems enables companies to make optimal use of their resources, synchronize production processes and improve decision-making at all levels.
While ERP takes care of strategic planning and resource management, MES ensures operational implementation on the store floor.
APS complements this duo by enabling detailed and optimized planning of production processes.

In this context, Axxalon Flow and Axxalon Plan offer a powerful combination that seamlessly integrates the advantages of MES and APS and helps companies to raise their production processes to a new level of efficiency and flexibility. Axxalon Flow as an MES solution offers real-time monitoring and control of production processes.
It enables precise order tracking, resource management and quality control.
By integrating with existing ERP systems, Axxalon Flow ensures that production data is seamlessly synchronized with company data, enabling consistent and efficient decision making. Axxalon Plan extends the functionality of MES solutions such as Axxalon Flow through its advanced planning and scheduling capabilities.
It uses AI-based algorithms to handle the complex requirements of production planning and create optimized production schedules that make the best use of available resources and minimize bottlenecks.
The combination of Axxalon Flow and Axxalon Plan offers companies the following synergy effects:

1. Optimized use of resources: By integrating real-time production data (MES) and advanced planning algorithms (APS), companies can use their resources more efficiently and maximize production capacities.
2. Increased flexibility: The ability to react quickly to changes and adapt production plans in real time enables companies to respond flexibly to market requirements and unforeseen events.
3. Improved decision-making: Seamless integration of production data (MES) and planning data (APS) provides a comprehensive view of production processes and enables informed, data-driven decision-making.
4. Reducing throughput times and costs: By optimizing production planning and control, companies can shorten their throughput times, reduce stock levels and lower overall operating costs.

Overall, the combination of Axxalon Flow and Axxalon Plan enables companies to harmonize their production processes, increase efficiency and create a solid foundation for future growth and success.

The implementation of MES such as Axxalon Flow helps companies to achieve their strategic goals.
By optimizing production processes, companies can increase their efficiency and react quickly to market changes.

Manufacturing Execution Systems (MES) can be used across all industries and offer solutions for a wide range of manufacturing processes.
Axxalon Flow has a flexible design and can be adapted to the specific requirements of different industries.
MES are not limited to a specific industry, but offer versatile solutions that can be tailored to the needs of different industries.
Their flexibility and adaptability make them an indispensable tool for companies operating in a dynamic and competitive environment.
Axxalon Flow, with its modular and customizable structure, is an example of an MES that can be seamlessly integrated into the most diverse industrial landscapes.

In the automotive industry, where precision, quality and efficiency are of the utmost importance, Axxalon Flow enables seamless monitoring and control of production processes.
It supports just-in-time and just-in-sequence production, minimizes stock levels and enables a rapid response to market requirements or supply chain disruptions.

The electronics and semiconductor industry requires high precision and flexibility in production.
Axxalon Flow enables production processes to be quickly adapted to new product requirements, helps to minimize throughput times and contributes to optimizing yields.

In the food and beverage industry, where compliance with hygiene regulations and ensuring product quality are crucial, Axxalon Flow supports the seamless monitoring of production processes.

In mechanical and plant engineering, where complex products and individual customer requirements predominate, Axxalon Flow offers flexible production planning and control.
It supports the efficient use of resources and enables rapid adaptation to customer-specific requirements.
In each of these industries, Axxalon Flow enables precise and efficient control of production processes, improves product quality and contributes to compliance with industry-specific standards and regulations.
Thanks to its modular and adaptable structure, Axxalon Flow can be customized to meet the specific requirements of any industry, making it a valuable tool for companies looking to optimize their production processes and increase their competitiveness.

The cost of implementing an MES varies depending on its scope and complexity.
Axxalon Flow offers a flexible SaaS pricing model that is also suitable for small and medium-sized companies.
Customers only pay for modules that they use and only for active users.
This means that axxalon flow offers a powerful price-performance ratio.

Investing in an MES such as Axxalon Flow offers a significant return on investment (ROI) by increasing efficiency and reducing costs.

The cost of an MES such as Axxalon Flow depends on various factors, including the size of the company, the complexity of the production processes and the scope of the required functions.
Axxalon Flow offers a cost-effective model that allows for high flexibility and scalability.
Customers only pay for modules that they use and only for active users.
This means that axxalon flow offers a powerful price-performance ratio.

The MES industry is characterized by continuous innovation and development.
Trends such as the integration of AI, cloud solutions and IIoT are driving the evolution of MES such as Axxalon Flow.

AI and automation are playing an increasingly important role in MES.
Axxalon Flow uses advanced AI algorithms to optimize production planning and control.

Cloud solutions and IIoT offer new opportunities for MES by enabling improved connectivity, flexibility and scalability.
Axxalon Flow uses these technologies to provide powerful and flexible production control.

Manufacturing Execution Systems such as Axxalon Flow are crucial for efficiency and competitiveness in the modern manufacturing industry.
Through the continuous development and integration of new technologies, they offer companies the opportunity to optimize their production processes and be prepared for the challenges of the future.
Axxalon Flow is at the forefront of this development, providing a powerful, flexible and cost-effective solution for modern manufacturing.