POLCA moduleOptimization of your production control

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Revolutionize your production with the Axxalon Flow MES and the digital POLCA module

The intelligent MES for production

Increase your efficiency and optimize your production processes with Axxalon Flow, our innovative MES. Axxalon Flow offers comprehensive functions for production planning and control, quality management, production data acquisition and more.

Extension module 6

Digital POLCA – The next level in production control

The digital POLCA (Paired-Cell Overlapping Loops of Cards with Authorization) is a powerful extension for Axxalon Flow that has been specially developed for industrial customers to make their production even more efficient.
Benefit from shorter throughput times by implementing the digital POLCA.

  • Faster response times to customer requirements
  • Reduction of throughput times and inventories
  • Improved delivery reliability and quality

Advantages of axxalon flow and the digital POLCA

By using Axxalon Flow and the digital POLCA in your production, you benefit from numerous advantages:

  • Improvement of production planning and control
  • Optimizing the use of resources
  • Increasing production flexibility
  • Minimization of bottlenecks and production downtimes

axxalon is co-founder of the QRM Institute

How does POLCA work?
Simply shown!

Tailor-made solutions for your requirements

We offer individual solutions that are tailored to the specific needs of your production.
Our team of experts will support you in integrating Axxalon Flow and the digital POLCA into your existing infrastructure to ensure seamless and efficient production control.

Digital production control with POLCA

Our digital POLCA solution is superior to traditional, manual production control methods.
That’s why it makes sense to implement a digital POLCA solution in your company:

By optimizing production control and reducing bottlenecks, our digital POLCA solution helps to shorten order throughput times and improve material flow and inventory management.

Our digital POLCA solution reduces human error and increases efficiency by automating many aspects of production control and eliminating costly delays.

Our solution provides you with real-time information on production progress and material flow, allowing you to react quickly to changes and make informed decisions on resource allocation and order prioritization.

Our digital POLCA solution promotes communication and collaboration between the various departments and teams within the production process by increasing the exchange of information and transparency.

Our POLCA solution is scalable and can be easily adapted to the growth of your business and changes in the production environment without the need for a complete redesign of the system.

Use POLCA to manage fine control in a highly variable production environment.
Shorter throughput times thanks to bottleneck control and reduction of WIP and inventories.

for as little as € 11.50 per month

  • Can be canceled monthly
  • No minimum contract term
  • simple and uncomplicated
  • Also suitable for small companies
  • AI-based order planning

Contact us today to find out more about Axxalon Flow and digital POLCA. Our team of experts will be happy to answer any questions you may have.

Production control and POLCA

Production control is an important aspect of production management that aims to plan, monitor and control manufacturing processes.
It includes the effective use of resources, the coordination of work processes, the reduction of throughput times and the assurance of product quality.

POLCA stands for “Paired-Cell Overlapping Loops of Cards with Authorization” and is a production control concept that aims to achieve efficient production planning and control.
POLCA was developed to improve the responsiveness of production systems, reduce throughput times and inventories and increase delivery reliability and quality.

The POLCA system is based on the idea of linked cells and overlapping loops of cards with authorization.
In this system, production orders are exchanged in the form of cards between pairs of manufacturing cells, where each order can only enter a cell if an authorized card is present.
This ensures that orders are only passed on when capacity is available in the next cell, minimizing bottlenecks and production downtime.

In contrast to other production control methods such as Kanban or MRP (Material Requirements Planning), POLCA is a hybrid system that combines the advantages of pull and push control.
While pull systems such as Kanban are based on demand and push systems such as MRP are based on forecasting and planning, POLCA enables a faster response to customer requirements and better adaptation to changes in the production environment.

Our POLCA solution is scalable and can be easily adapted to the growth of your business and changes in the production environment without the need for a complete redesign of the system.

POLCA can be integrated as a module into existing MES such as Axxalon Flow.
This allows a seamless connection between the POLCA system and the existing manufacturing processes to ensure efficient production control.
Our experts will support you in integrating POLCA into your existing MES and adapting it to your specific requirements.