{"id":2525,"date":"2025-05-10T18:40:29","date_gmt":"2025-05-10T18:40:29","guid":{"rendered":"https:\/\/axxalon.com\/production-control-problem\/"},"modified":"2025-07-26T20:57:33","modified_gmt":"2025-07-26T20:57:33","slug":"production-control-problem","status":"publish","type":"post","link":"https:\/\/axxalon.com\/en\/blog\/production-control-problem\/","title":{"rendered":"Problems in production control"},"content":{"rendered":"

Problems in production control<\/h1>\n

Causes, consequences and modern solutions<\/p>\n

Production control problems<\/strong> are among the most common efficiency brakes in manufacturing companies. Whether manual production control<\/strong>, outdated processes<\/strong> or inadequate IT support<\/strong> – all of these challenges hinder smooth production and make competitiveness more difficult.<\/p>\n

Read more<\/a><\/p>\n<\/div>

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What are typical challenges in production control?<\/strong><\/h2>\n

Many companies struggle with challenging production conditions, the causes of which lie at different levels of the production organization. Frequent challenges in production control<\/strong> arise, for example, due to production planning errors<\/strong> caused by human error<\/strong> or a lack of real-time data. Problems in production planning<\/strong> also occur frequently, for example due to rudimentary computer support<\/strong> or the use of Excel in production control<\/strong>. Further bottlenecks arise due to insufficient capacity utilization<\/strong>, which leads to excess stock and bottlenecks<\/strong> and, as a result, to delivery problems<\/strong>. On-time delivery<\/strong> also suffers from a lack of coordination. Historically evolved processes<\/strong> that are difficult to adapt or scale are particularly critical. This is compounded by outdated or inconsistent parts lists and work plans<\/strong>. All these factors lead to a high expenditure of time<\/strong>, a lack of transparency<\/strong> and a lack of flexibility<\/strong> – particularly problematic in dynamic production environments<\/strong> that require fast and precise reactions.<\/p>\n

Why are inefficient production processes so problematic?<\/strong><\/h2>\n

Inefficient production processes<\/strong> have a direct impact on key company figures:<\/p>\n